 |
| Quantity: | |
|---|---|
FMW6200W
Yinfrared
Gold6200W
“YFR Focus on infrared technology for 14 years, we research printing and make quality IR emitters- every infrared heating tube we make is the ultimate answer to speed, precision and energy efficiency.”
Technology Advantage
1. Genetic-level optimization of print drying
We reconstruct infrared technology from three dimensions: wavelength matching, thermal response speed, and reflector geometry-.
Wavelength 0.8-1.4µm precise fit: penetrate the ink layer directly to the solvent molecules, drying efficiency increased by 70%.
Millisecond heating/cooling: 0.3 seconds response to press acceleration and deceleration, eliminating paper embrittlement caused by over-drying.
Asymmetric gold reflector: heat flow density deviation ≤5%, ending uneven drying of the edges of printed materials
2. Durability beyond industry standards
Proven in a 24/7 continuous production rotary printing line:
8000-10,000 hour life (2x industry average)
IP66 rating: Resistant to ink splash, solvent corrosion, and high humidity.
-40°C ~ 900°C Cold and Thermal Shock Resistance: Eliminates the risk of quartz tube bursting
3. Let the energy saving data speak
Matching verification with Heidelberg All Komori Lithrone and other mainstream models:
Traditional hot air Our IR system
Energy consumption 25kW 9.8kW
Drying length 6m 1.2m
⚙️ 4. Seamless integration of the printing ecosystem
Intelligent joint-control system: real-time communication with Mitsubishi, Rockwell PLC, automatic synchronization of printing speeds
Modular design: support Heidelberg, KBA, Manroland and other equipment plug-and-play transformation
Closed-loop temperature control: Infrared thermal imager dynamically tracks ink layer temperature with ±1.5°C accuracy.
Infrared (IR) lamps are transforming printing facilities worldwide. By replacing slow, energy-guzzling drying systems with targeted IR heat, printers achieve 70% faster curing, 50% lower energy costs, and zero ink offsetting. This guide covers how IR technology works, its advantages over UV/hot air drying, and how to integrate it into your workflow.
Fast medium wave IR lamps and carbon IR emitters
IR lamps emit electromagnetic waves (0.7–3µm wavelengths) absorbed directly by inks/coatings. The process:
Penetration: IR waves penetrate ink layers without heating the substrate.
Absorption: Pigments and solvents convert IR energy into heat.
Evaporation/Curing: Water/solvents evaporate (or UV inks polymerize) in 5–30 seconds.
Key Advantage:
Unlike hot air drying (which heats air first), IR transfers energy directly to ink – slashing drying time and preventing paper warping.
5 Key Benefits Of IR Drying for Printers
⚡ 70% Faster Production Speeds
Dry ink in 10–90 seconds (vs. 5–10 minutes for convection ovens).
Eliminate bottlenecks in high-speed flexo, offset, or digital presses.
50% Lower Energy Costs
IR lamps convert 90% of energy to heat (vs. 40% for hot air).
Example: A 10kW IR system replaces a 25kW hot-air dryer.
Zero Print Defects
Prevent ink set-off, smudging, or dot gain with instant drying.
Ideal for glossy stocks and non-absorbent substrates (films, foils).
Eco-Friendly Operation
Compatible with water-based inks (no VOC emissions).
Reduce carbon footprint vs. gas-fired dryers.
Space Savings
Mount IR modules directly on press (no bulky drying tunnels).
| Feature | Infrared | UV Curing | Hot Air |
|---|---|---|---|
| Drying Time | 10–90 sec | 1–5 sec | 5–10 min |
| Energy Use | ★★★ (Low) | ★★ (Medium) | ★ (High) |
| Ink Compatibility | Water, solvent, UV | UV-only | All |
| Ozone Emissions | None | High | None |
| Setup Cost | $$ | $$$ | $ |
✅ IR Wins For: Speed + versatility + operating cost.
❌ UV Wins For: Ultra-fast curing (but limited ink options).
Flexographic Printing
Dry water-based inks on labels/packaging without substrate damage.
Digital/Inkjet Printing
Cure latex inks on banners or textiles at 100+ ft/min speeds.
Offset Printing
Prevent set-off on coated papers with targeted IR heat.
Screen Printing
Flash-cure plastisol inks before final curing.
Packaging Coatings
Dry varnishes/adhesives on shrink sleeves or cartons.
Consider these technical factors:
Wavelength: Short-wave (0.8–1.1µm) for thin inks; Medium-wave (1.4–3µm) for thicker coatings.
Basically, we have Carbon fiber Infrared emitter for Water based Ink jet drying , and FMW infrared lamp for thicker coats , Fast response and high heating efficiency .
Power Density: 50–150 W/cm² for high-speed webs.
Cooling: Air-cooled (most presses) vs. water-cooled (24/7 operations).
Controls: Adjustable intensity + temperature feedback sensors.
Safety: Auto-shutoff for jam detection.
Pro Tip: Pair IR with UV modules for hybrid curing (e.g., dry base layers with IR, cure topcoat with UV).
Q: Can IR dry all ink types?
Yes! Optimize settings:
Water-based inks: Medium-wave IR at 80–120°C -- Normally use carbon Infrared emitter
UV inks: Short-wave IR for pre-gelling before UV cure -- Use Fast medium wave IR lamps
Solvent-based: Aggressive short-wave drying (150°C+) -- short wave IR emitter with strong penetration
Q: Do IR lamps create fire risks with paper/film?
No – IR heats ink, not the substrate. Use sensors to maintain safe temps (≤120°C for paper).
Q: How much maintenance do IR lamps need?
Minimal: Clean reflectors monthly; replace lamps every 5,000–10,000 hours.
Q: Are IR lamps expensive to install?
ROI in <12 months: Save $10k+/year on energy for a mid-size press.
Q: Can I retrofit IR into an older press?
Yes – bolt-on IR modules are available for most brands (Heidelberg, Komori, etc.).
“YFR Focus on infrared technology for 14 years, we research printing and make quality IR emitters- every infrared heating tube we make is the ultimate answer to speed, precision and energy efficiency.”
Technology Advantage
1. Genetic-level optimization of print drying
We reconstruct infrared technology from three dimensions: wavelength matching, thermal response speed, and reflector geometry-.
Wavelength 0.8-1.4µm precise fit: penetrate the ink layer directly to the solvent molecules, drying efficiency increased by 70%.
Millisecond heating/cooling: 0.3 seconds response to press acceleration and deceleration, eliminating paper embrittlement caused by over-drying.
Asymmetric gold reflector: heat flow density deviation ≤5%, ending uneven drying of the edges of printed materials
2. Durability beyond industry standards
Proven in a 24/7 continuous production rotary printing line:
8000-10,000 hour life (2x industry average)
IP66 rating: Resistant to ink splash, solvent corrosion, and high humidity.
-40°C ~ 900°C Cold and Thermal Shock Resistance: Eliminates the risk of quartz tube bursting
3. Let the energy saving data speak
Matching verification with Heidelberg All Komori Lithrone and other mainstream models:
Traditional hot air Our IR system
Energy consumption 25kW 9.8kW
Drying length 6m 1.2m
⚙️ 4. Seamless integration of the printing ecosystem
Intelligent joint-control system: real-time communication with Mitsubishi, Rockwell PLC, automatic synchronization of printing speeds
Modular design: support Heidelberg, KBA, Manroland and other equipment plug-and-play transformation
Closed-loop temperature control: Infrared thermal imager dynamically tracks ink layer temperature with ±1.5°C accuracy.
Infrared (IR) lamps are transforming printing facilities worldwide. By replacing slow, energy-guzzling drying systems with targeted IR heat, printers achieve 70% faster curing, 50% lower energy costs, and zero ink offsetting. This guide covers how IR technology works, its advantages over UV/hot air drying, and how to integrate it into your workflow.
Fast medium wave IR lamps and carbon IR emitters
IR lamps emit electromagnetic waves (0.7–3µm wavelengths) absorbed directly by inks/coatings. The process:
Penetration: IR waves penetrate ink layers without heating the substrate.
Absorption: Pigments and solvents convert IR energy into heat.
Evaporation/Curing: Water/solvents evaporate (or UV inks polymerize) in 5–30 seconds.
Key Advantage:
Unlike hot air drying (which heats air first), IR transfers energy directly to ink – slashing drying time and preventing paper warping.
5 Key Benefits Of IR Drying for Printers
⚡ 70% Faster Production Speeds
Dry ink in 10–90 seconds (vs. 5–10 minutes for convection ovens).
Eliminate bottlenecks in high-speed flexo, offset, or digital presses.
50% Lower Energy Costs
IR lamps convert 90% of energy to heat (vs. 40% for hot air).
Example: A 10kW IR system replaces a 25kW hot-air dryer.
Zero Print Defects
Prevent ink set-off, smudging, or dot gain with instant drying.
Ideal for glossy stocks and non-absorbent substrates (films, foils).
Eco-Friendly Operation
Compatible with water-based inks (no VOC emissions).
Reduce carbon footprint vs. gas-fired dryers.
Space Savings
Mount IR modules directly on press (no bulky drying tunnels).
| Feature | Infrared | UV Curing | Hot Air |
|---|---|---|---|
| Drying Time | 10–90 sec | 1–5 sec | 5–10 min |
| Energy Use | ★★★ (Low) | ★★ (Medium) | ★ (High) |
| Ink Compatibility | Water, solvent, UV | UV-only | All |
| Ozone Emissions | None | High | None |
| Setup Cost | $$ | $$$ | $ |
✅ IR Wins For: Speed + versatility + operating cost.
❌ UV Wins For: Ultra-fast curing (but limited ink options).
Flexographic Printing
Dry water-based inks on labels/packaging without substrate damage.
Digital/Inkjet Printing
Cure latex inks on banners or textiles at 100+ ft/min speeds.
Offset Printing
Prevent set-off on coated papers with targeted IR heat.
Screen Printing
Flash-cure plastisol inks before final curing.
Packaging Coatings
Dry varnishes/adhesives on shrink sleeves or cartons.
Consider these technical factors:
Wavelength: Short-wave (0.8–1.1µm) for thin inks; Medium-wave (1.4–3µm) for thicker coatings.
Basically, we have Carbon fiber Infrared emitter for Water based Ink jet drying , and FMW infrared lamp for thicker coats , Fast response and high heating efficiency .
Power Density: 50–150 W/cm² for high-speed webs.
Cooling: Air-cooled (most presses) vs. water-cooled (24/7 operations).
Controls: Adjustable intensity + temperature feedback sensors.
Safety: Auto-shutoff for jam detection.
Pro Tip: Pair IR with UV modules for hybrid curing (e.g., dry base layers with IR, cure topcoat with UV).
Q: Can IR dry all ink types?
Yes! Optimize settings:
Water-based inks: Medium-wave IR at 80–120°C -- Normally use carbon Infrared emitter
UV inks: Short-wave IR for pre-gelling before UV cure -- Use Fast medium wave IR lamps
Solvent-based: Aggressive short-wave drying (150°C+) -- short wave IR emitter with strong penetration
Q: Do IR lamps create fire risks with paper/film?
No – IR heats ink, not the substrate. Use sensors to maintain safe temps (≤120°C for paper).
Q: How much maintenance do IR lamps need?
Minimal: Clean reflectors monthly; replace lamps every 5,000–10,000 hours.
Q: Are IR lamps expensive to install?
ROI in <12 months: Save $10k+/year on energy for a mid-size press.
Q: Can I retrofit IR into an older press?
Yes – bolt-on IR modules are available for most brands (Heidelberg, Komori, etc.).
