Home » Products » Infrared Lamp » Short Wave Infrared Lamp » Fast Medium Wave IR Emitter with Star Filament

loading

Share to:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button

Fast Medium Wave IR Emitter with Star Filament

YFR fast medium wave IR emitters with star filament design are quartz infrared lamps designed for fast radiant heating in drying, curing, forming, preheating, coating, printing, packaging, and industrial process heating systems.

Available in single round tube and twin tube structures, these lamps can be customized by length, voltage, power, tube diameter, reflector coating, end cap, lead wire, and terminal design.
Availability:
Quantity:

Product Overview

YFR fast medium wave IR emitters with star filament design are quartz infrared lamps designed for fast radiant heating in industrial drying, curing, forming, preheating, coating, printing, packaging, plastic processing, glass processing, and other process heating systems.

Compared with conventional medium wave emitters, fast medium wave infrared lamps provide quicker thermal response while maintaining a heating profile suitable for many coating, drying, and surface heating processes. The star filament structure helps the lamp reach operating output quickly and provides a compact radiant heat source for industrial equipment.

These lamps can be produced in single round tube or twin tube structures according to the heating system design. YFR can customize length, voltage, power, tube diameter, filament structure, reflector coating, end cap, lead wire, terminal type, and installation method according to samples, drawings, or equipment requirements.                   Infrared Lamp 2


Key Product Specifications

Item Available Specification
Product Type Fast medium wave IR emitter
Filament Type Star filament / tungsten filament
Tube Material 99.9% fused silica quartz
Heating Type Fast medium wave infrared radiant heating
Filament Temperature 1500–1800℃
Response Time Approx. 1 second
Peak Wavelength 1.4–1.6 μm
Tube Structure Single round tube or twin tube
Round Tube Diameter 10, 11, 12, 13, 14, 15, 18, 20 mm options
Twin Tube Cross Section 23×11 mm, 33×15 mm options
Available Length 45–4000 mm
Max Surface Power Up to 150 W/cm depending on lamp design
Custom Options Voltage, power, length, coating, end cap, lead wire, terminal

Why Choose a Star Filament Fast Medium Wave IR Lamp?

Fast medium wave IR emitters are suitable for heating processes that require faster response than standard medium wave lamps, but still need controlled radiant heat for coatings, plastics, paper, textiles, films, glass, and other industrial materials.

The tungsten star filament is designed for rapid heat-up and stable infrared output. This makes the lamp suitable for equipment where the heating power needs to follow machine speed, production cycles, or temperature control signals.

For industrial users, the main value is not only the lamp itself, but also the ability to match the lamp structure to the machine. Tube shape, heating length, terminal type, and reflector direction must match the heating module and process requirement.


Main Advantages

Advantage Practical Benefit
Fast thermal response Suitable for processes requiring rapid heat-up and power adjustment
Star filament design Compact heating structure with quick radiant output
Quartz tube construction Clean radiant heating element for industrial systems
Single or twin tube option Flexible installation for different heater modules
Custom length and power Matches drying zones, ovens, and machine frames
Reflector coating option Supports directional heating toward the target material
Replacement lamp support Can be produced according to original samples or drawings
OEM manufacturing Suitable for equipment builders and heating module manufacturers

Typical Applications

Application Typical Use
Printing and Packaging Ink drying, coating drying, varnish drying, film heating
Paint and Coating Paint drying, coating curing, preheating, surface heating
Plastic Processing Thermoforming, softening, preheating, PET processing, film heating
Glass Processing Edge heating, coating drying, preheating, controlled surface heating
Textile and Paper Fabric drying, paper drying, coating drying, adhesive activation
Automotive Paint curing, component heating, adhesive activation, local heating
Food Processing Surface drying, heating, baking support, packaging material heating
Industrial Ovens Heating tunnels, drying ovens, curing systems, IR heating modules

Single Round Tube and Twin Tube Options

YFR can produce fast medium wave IR emitters in different tube structures.

Tube Structure Typical Use
Single Round Tube Compact lamp holders, replacement lamps, narrow heating spaces
Twin Tube Higher mechanical stability, wider heating zones, modular heater design
Straight Tube General drying, curing, forming, and process heating
Special Shape Custom heating modules and OEM equipment requirements

The correct structure should be selected according to available installation space, heating width, power requirement, lamp holder design, and target material.


Reflector and Coating Options

Fast medium wave infrared lamps can be supplied with clear quartz, gold reflector, white ceramic reflector, or partial reflector coating.

Coating Option Typical Purpose
Clear Quartz Tube All-around radiation where an external reflector is used
Gold Reflector Directional radiant heating toward the working side
White Ceramic Reflector Reduces rear-side radiation and supports focused heating
Partial Reflector One-sided heating in compact modules or drying tunnels
Custom Coating Designed according to lamp position and target heating direction

For heating systems with limited space, reflector coating can help direct more radiant energy toward the material and reduce unnecessary rear-side heat.


Customization Options

YFR can customize star filament fast medium wave IR lamps according to your equipment and process requirements.

Custom Item Available Options
Lamp Length 45–4000 mm or customized
Heating Length Designed according to effective heating area
Voltage 24V, 110V, 120V, 220V, 230V, 240V, 380V, 400V, 480V, or customized
Power Customized according to process heating demand
Tube Diameter 10, 11, 12, 13, 14, 15, 18, 20 mm or customized
Twin Tube Size 23×11 mm, 33×15 mm, or customized
Filament Design Star filament / tungsten filament configuration
Reflector Coating Clear, gold, ceramic, half-coated, or customized
End Cap Ceramic cap, metal cap, R7s, pin, or special end structure
Lead Wire High-temperature cable with customized length
Terminal Bare wire, ring terminal, spade terminal, plug, pin, or custom connector
Packaging Standard export packaging, reinforced packaging, or OEM packaging

Replacement Lamp Support

YFR can manufacture replacement fast medium wave IR lamps for existing drying ovens, printing dryers, coating systems, packaging machines, thermoforming equipment, glass processing machines, and custom IR heating modules.

To check compatibility, please provide:

Required Information Example
Original lamp photo Full lamp photo and both end details
Total lamp length Overall length including terminals
Heating length Effective heated area
Voltage and power 230V 1000W, 400V 3000W, etc.
Tube type Single round tube or twin tube
Tube diameter / section 15 mm, 20 mm, 23×11 mm, 33×15 mm
Reflector coating Clear, gold reflector, white reflector, or none
End cap type Ceramic cap, metal cap, R7s, pin, cable, or special terminal
Lead wire length Standard or customized
Application Printing dryer, paint curing, thermoforming, coating line, oven
Installation photo Holder, bracket, wiring position, or heating module

If the original lamp marking is unclear, photos of the complete lamp, both terminals, lamp holder, and machine installation area can help confirm the correct replacement design.


Integration with Industrial Heating Systems

Star filament fast medium wave IR emitters can be installed individually or arranged into lamp banks for larger heating areas. A complete infrared heating system may include:

  1. Fast medium wave IR emitters.

  2. Reflector housing or lamp cassette.

  3. Ceramic holders and mounting clips.

  4. SCR power controller or thyristor regulator.

  5. PID temperature controller.

  6. Infrared thermometer or thermocouple feedback.

  7. PLC or HMI control interface.

  8. Air cooling or exhaust structure when required.

For multi-zone systems, each lamp group can be controlled separately according to material width, line speed, coating thickness, and target temperature.


Process Selection Considerations

Before selecting a fast medium wave infrared lamp, confirm the heating process conditions.

Process Factor Why It Matters
Target Material Different materials absorb infrared radiation differently
Coating or Moisture Content Affects drying speed and heating profile
Heating Distance Influences heat intensity and uniformity
Line Speed Determines required power and heating length
Heating Width Affects lamp length and zone arrangement
Temperature Window Helps avoid overheating, deformation, or surface defects
Reflector Direction Controls one-sided or all-around radiation
Control Method Power regulation and temperature feedback improve process stability

Manufacturing and Quality Control

YFR manufactures quartz infrared lamps for industrial drying, curing, forming, heating, and replacement applications. For star filament fast medium wave IR lamps, production focuses on fused silica quartz quality, tungsten filament structure, lamp sealing, reflector coating, electrical performance, lead wire assembly, and packaging protection.

Main inspection points include:

  1. Quartz tube visual inspection.

  2. Filament and support structure inspection.

  3. Tube sealing and assembly inspection.

  4. Reflector coating appearance check if applicable.

  5. End cap and lead wire assembly inspection.

  6. Electrical resistance and power matching.

  7. Insulation and safety inspection according to order requirements.

  8. Final visual inspection and export packaging.


Frequently Asked Questions

What is a star filament fast medium wave IR lamp?

It is a quartz infrared emitter using a tungsten star filament structure for fast heat response and radiant heating. It is used in drying, curing, forming, preheating, coating, printing, packaging, and industrial heating systems.

Is this a medium wave or short wave lamp?

This product is best positioned as a fast medium wave IR emitter. Because the current page category and short description mention short wave, the page should be corrected so the title, category, and description use consistent terminology.

Can the lamp be made as a twin tube?

Yes. YFR can produce single round tube and twin tube structures, including 23×11 mm and 33×15 mm twin tube options.

Can YFR customize the length and power?

Yes. Length, heating length, voltage, power, tube diameter, reflector coating, end cap, lead wire, and terminal design can be customized according to equipment requirements.

Can this lamp replace my existing IR emitter?

Yes, if the dimensions, voltage, power, tube structure, coating, end cap, and terminals match. Please send full lamp photos, both end details, markings, and application information for checking.

What information should I provide for quotation?

Please provide lamp length, heating length, voltage, power, tube type, tube diameter or cross section, coating, end cap, lead wire, terminal type, quantity, and application.


Previous: 
Next: 
Inquiry

Huai’an Infrared Heating Technology is a manufacturer of Quartz IR emitters.

Product Category

Quick Links

Contact Us

Copyright © 2022 Huai'an Infrared Heating Technology. All Rights Reserved.| Sitemap  Supported By Leadong