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Medium Wave Quartz Infrared Heater Lamp for Industrial Heating

YFR medium wave quartz infrared heater lamps are designed for industrial drying, curing, laminating, thermoforming, preheating, and process heating applications.
Built with quartz tube construction and Ni-Cr filament technology, these lamps provide stable medium wave infrared output and can be customized with clear quartz, gold reflector, or white reflector designs according to your heating system requirements.
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Product Overview

YFR medium wave quartz infrared heater lamps are designed for industrial drying, curing, laminating, thermoforming, coating, textile drying, food processing, paper drying, and general process heating applications.

Medium wave infrared lamps are suitable for processes that require steady radiant heat and good absorption by coatings, water-based materials, plastics, textiles, paper, adhesives, and many organic materials. Compared with short wave infrared lamps, medium wave emitters usually provide a gentler heating profile and are often used where surface quality, controlled drying, and stable heating are important.

YFR can manufacture standard and customized medium wave quartz IR lamps according to lamp length, voltage, power, tube size, filament design, reflector coating, end cap, lead wire, terminal type, and installation method.
quartz glass


Key Product Features

Feature Description
Product Type Medium wave quartz infrared heater lamp
Heating Type Medium wave infrared radiant heating
Filament Material Nickel-Chrome / Ni-Cr filament
Tube Material Quartz glass tube
Typical Wavelength 2.4–2.7 μm
Filament Temperature 800–950℃
Response Time 2–4 minutes
Heating Length Up to 5000 mm depending on design
Power Density Max. 25 W/cm depending on lamp structure
Unit Area Power Max. 60 kW/m² depending on emitter arrangement
Cross Section 11×23 mm / 15×33 mm twin tube options
Reflector Options Clear quartz, gold reflector, white reflector
Operation Position Vertical or horizontal operation available by design
Application Drying, curing, laminating, thermoforming, coating, textile, paper, food

Why Choose Medium Wave Infrared Heating?

Medium wave infrared heating is often selected when the target material needs controlled and relatively gentle radiant heat. Many coatings, inks, adhesives, plastics, textiles, paper, and water-containing materials absorb medium wave infrared energy effectively.

For industrial drying and curing, medium wave IR can help heat the material surface and near-surface layer without applying excessive short wave intensity. This makes it useful for processes where stable drying, reduced surface defects, and consistent heating are more important than extremely fast surface heating.

The correct lamp choice still depends on the material, coating thickness, required temperature, line speed, heating distance, reflector design, and temperature control method.


Ni-Cr Filament Design

YFR medium wave quartz infrared heater lamps use Nickel-Chrome filament structures for stable medium wave radiation. Ni-Cr filament technology is widely used in medium wave IR emitters because it provides stable resistance heating and suitable operating temperature for this wavelength range.

Design Point Practical Benefit
Ni-Cr filament Stable resistance heating for medium wave IR output
Quartz tube structure Clean radiant heating element for industrial systems
Twin tube options Higher mechanical stability and power density
Filament support design Helps maintain heating consistency along the lamp length
Custom filament layout Can be adjusted according to heating width and power requirement

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Reflector and Tube Options

YFR medium wave IR lamps can be supplied in clear quartz, gold reflector, or white reflector versions.

Option Typical Purpose
Clear Quartz Tube All-around radiant heating when external reflectors are used
Gold Reflector Directional heating toward the target material
White Reflector Rear-side reflection and reduced back heat radiation
Twin Tube Structure Higher power density and stable installation form
Custom Coating Designed according to heating direction and equipment layout

For target heating systems, a reflector coating can help direct radiant energy toward the working side of the lamp and reduce unnecessary rear-side radiation.


Main Advantages

Advantage Practical Benefit
Stable medium wave output Suitable for drying, curing, laminating, and process heating
Ni-Cr filament Reliable resistance heating for medium wave IR applications
Quartz tube construction Clean and efficient radiant heat source
Gold or white reflector option Supports directional heating and better energy use
Custom voltage and power Matches different equipment and regional electrical systems
Long lamp length options Suitable for wide heating zones and production lines
Multiple end terminations Easier replacement and installation in different machines
OEM and replacement support Can be produced according to drawings, samples, or specifications

Typical Applications

Application Typical Use
Glass Lamination Preheating or process heating for glass lamination systems
Printing and Packaging Ink drying, coating drying, varnish drying, adhesive activation
Paint and Coating Drying water-based or solvent-based coatings
Plastic Processing Thermoforming, preheating, softening, and drying
Textile and Nonwoven Fabric drying, coating drying, adhesive activation
Paper and Cardboard Moisture drying, coating drying, and web heating
Food Processing Drying, baking support, thawing, and surface heating
Adhesives and Resins Controlled heating, drying, and curing support
Industrial Ovens Heating zones for dryers, tunnels, and curing systems

Customization Options

YFR can manufacture medium wave quartz infrared heater lamps for both new heating systems and replacement applications.

Custom Item Available Options
Lamp Length Up to 5000 mm or customized according to equipment
Heating Length Designed according to effective heating area
Voltage 110V, 120V, 220V, 230V, 240V, 380V, 400V, 480V, or customized
Power Customized according to process heating requirement
Tube Size 11×23 mm, 15×33 mm, or customized quartz tube structure
Filament Design Ni-Cr filament configuration according to power and heating profile
Reflector Coating Clear, gold reflector, white reflector, or custom coating
End Cap Ceramic cap, metal cap, or special end structure
Lead Wire High-temperature cable with customized length
Terminal Bare wire, ring terminal, spade terminal, plug, pin, or customized connector
Operation Position Horizontal or vertical design according to lamp structure
Packaging Standard export packaging, reinforced packaging, or OEM packaging

Replacement Lamp Support

YFR can produce medium wave quartz IR lamps as replacement lamps for existing dryers, ovens, heating tunnels, laminating equipment, coating lines, printing dryers, and thermoforming systems.

To check compatibility, please provide:

Required Information Example
Original lamp photo Full lamp photo and both end details
Total lamp length Overall length including end caps
Heating length Effective heated section
Voltage and power 230V 1000W, 400V 3000W, etc.
Tube size 11×23 mm, 15×33 mm, or measured size
Tube type Single tube or twin tube
Filament type Medium wave Ni-Cr filament if known
Reflector type Clear, gold reflector, white reflector
End cap and terminal Ceramic cap, metal cap, pin, cable, or special terminal
Installation position Horizontal, vertical, or angled
Application Glass lamination, drying oven, printing dryer, coating line, etc.

If the original marking is unclear, photos of the lamp body, both terminals, holder, wiring area, and machine nameplate can help confirm the correct replacement design.


Integration with Industrial Heating Systems

Medium wave quartz infrared heater lamps can be used individually or arranged into heating banks and modular IR systems. A complete medium wave IR heating system may include:

  1. Medium wave quartz IR lamps.

  2. Reflector housing or lamp cassette.

  3. Ceramic holders and mounting clips.

  4. SCR power controller or thyristor regulator.

  5. PID temperature controller.

  6. Infrared thermometer or thermocouple feedback.

  7. PLC or HMI control interface.

  8. Cooling or air extraction structure where required.

For wide production lines, multiple lamps can be arranged across the heating width and divided into independent control zones. This helps adjust the heating profile according to product width, line speed, material type, and target temperature.


Process Selection Considerations

Before selecting a medium wave IR lamp, confirm the heating process conditions:

Process Factor Why It Matters
Target Material Different materials absorb IR wavelengths differently
Coating or Moisture Content Water-based coatings and wet materials may require controlled drying
Heating Distance Affects heat intensity and temperature uniformity
Line Speed Determines required power and heating zone length
Heating Width Affects lamp length and zone layout
Surface Sensitivity Helps decide between medium wave, fast medium wave, or short wave IR
Reflector Design Determines heating direction and energy use
Control Method Power regulation and temperature feedback improve process stability

Manufacturing and Quality Control

YFR manufactures quartz infrared lamps for industrial drying, curing, laminating, heating, and replacement applications. For medium wave quartz IR lamps, production focuses on quartz tube quality, Ni-Cr filament configuration, reflector coating, end sealing, electrical performance, lead wire assembly, and packaging protection.

Main inspection points include:

  1. Quartz tube visual inspection.

  2. Filament and support structure inspection.

  3. Tube sealing and assembly inspection.

  4. Reflector coating appearance check if applicable.

  5. End cap and lead wire assembly inspection.

  6. Electrical resistance and power matching.

  7. Insulation and safety inspection according to order requirements.

  8. Final visual inspection and export packaging.


Frequently Asked Questions

What is a medium wave quartz infrared heater lamp?

A medium wave quartz infrared heater lamp is an electric radiant heating element that uses a quartz tube and Ni-Cr filament to generate medium wave infrared radiation for drying, curing, heating, laminating, and process applications.

What wavelength does a medium wave IR lamp use?

The page lists a typical wavelength range of 2.4–2.7 μm for this product type. The actual output depends on lamp design and operating temperature.

What is the difference between medium wave and short wave IR lamps?

Short wave IR lamps usually provide faster response and higher intensity. Medium wave IR lamps provide a gentler heating profile and are often suitable for coatings, plastics, textiles, paper, and water-containing materials.

Can the lamp include a gold reflector?

Yes. YFR can supply clear quartz, gold reflector, or white reflector designs according to heating direction and equipment structure.

Can this lamp be customized?

Yes. Lamp length, voltage, power, tube size, filament design, reflector coating, end cap, lead wire, terminal, and packaging can be customized according to your equipment requirements.

Can YFR make replacement medium wave IR lamps?

Yes. Please provide photos, total length, heating length, voltage, power, tube size, reflector type, end cap, terminal, and application. YFR can help check replacement feasibility.


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