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YFR
YFR dual-tube gold infrared heating lamps are quartz infrared emitters designed for plastic welding, heat sealing, localized preheating, forming, bonding, edge heating, and custom industrial heating systems.
The dual-tube structure provides a compact and stable lamp geometry, making it suitable for heating modules where space is limited and a defined heating area is required. The gold reflector coating helps direct infrared radiation toward the working side, supporting more focused radiant heating for plastic parts, films, sheets, and molded components.
YFR can manufacture dual-tube gold infrared lamps according to customer drawings, original samples, machine requirements, or application conditions. Length, voltage, power, tube size, coating direction, end cap, lead wire, terminal, and mounting structure can be customized.
| Feature | Description |
|---|---|
| Product Type | Dual-tube gold infrared heating lamp |
| Heating Type | Short-wave infrared radiant heating |
| Tube Structure | Twin / dual quartz tube |
| Reflector Type | Gold reflector coating |
| Typical Application | Plastic welding, heat sealing, localized heating, forming |
| Tube Material | Quartz glass |
| Lamp Shape | Short dual-tube structure or customized design |
| Voltage | Customized according to equipment requirement |
| Power | Customized according to heating zone and material |
| End Structure | Ceramic cap, metal cap, lead wire, pin, or custom terminal |
| Lead Wire | High-temperature wire with customized length |
| Replacement Support | Available according to samples, photos, drawings, or machine structure |
Plastic welding and sealing processes often require a controlled heating zone. If the heat area is too wide, the surrounding plastic may deform. If the heat is too weak or uneven, welding strength and sealing consistency may be affected.
A dual-tube infrared lamp can provide a more compact and stable heating form than many single-tube layouts. The gold reflector coating helps guide more radiant energy toward the target area, reducing unnecessary rear-side radiation when the lamp is installed in a one-sided heating module.
This structure is suitable for equipment where the heating element must be compact, directional, and easy to integrate into a plastic welding or sealing system.
| Advantage | Practical Benefit |
|---|---|
| Dual-tube quartz structure | Compact lamp geometry for localized heating modules |
| Gold reflector coating | Helps direct radiant heat toward the working side |
| Short-wave infrared output | Fast heat response for welding, sealing, and forming |
| Custom voltage and power | Matches different equipment and regional power systems |
| Custom end structure | Supports OEM installation and replacement lamp requirements |
| High-temperature lead wire | Suitable for industrial heating module wiring |
| Replacement support | Can be produced based on original lamp photos or samples |
| OEM manufacturing | Suitable for machine builders and heating module suppliers |
| Application | Typical Use |
|---|---|
| Plastic welding | Localized heating before pressing or joining plastic parts |
| Heat sealing | Heating film, sheet, packaging edges, or sealing zones |
| Plastic forming | Preheating small areas before shaping or bending |
| Automotive plastic parts | Heating bumpers, trims, panels, ducts, and plastic components |
| Medical plastic packaging | Controlled heating for selected sealing applications |
| Electronics housings | Local heating for plastic shells and enclosure parts |
| Packaging machinery | Heat sealing or preheating of packaging materials |
| Custom IR heating modules | Integrated into OEM welding, forming, or sealing equipment |
The gold reflector coating is used to support one-sided radiant heating. In plastic welding or sealing equipment, this can help focus heat toward the part rather than radiating equally in all directions.
| Reflector Design | Typical Purpose |
|---|---|
| Gold reflector coating | Directional heating toward the target surface |
| Partial gold coating | Customized heating direction according to lamp position |
| Clear quartz section | Used where all-around radiation or visual inspection is required |
| Custom coating length | Matched to effective heating area |
| Custom coating angle | Matched to machine holder and target direction |
The correct reflector direction should be confirmed before production. For replacement lamps, photos showing the original coating direction and installation position are important.
YFR can customize dual-tube gold infrared heating lamps according to your machine and process requirements.
| Custom Item | Available Options |
|---|---|
| Lamp Length | Short type or customized length |
| Heating Length | Designed according to the effective welding or sealing area |
| Voltage | 24V, 110V, 120V, 220V, 230V, 240V, 380V, 400V, 480V or customized |
| Power | Customized according to heating load |
| Tube Structure | Dual tube / twin tube quartz structure |
| Reflector Coating | Gold coating, partial coating, or custom coating direction |
| End Cap | Ceramic cap, metal cap, or special end design |
| Lead Wire | High-temperature cable with customized length |
| Terminal | Bare wire, ring terminal, spade terminal, pin, plug, or custom connector |
| Mounting Method | According to lamp holder, clamp, or heating module |
| Packaging | Standard export packaging, neutral packaging, or OEM packaging |
YFR can produce replacement dual-tube gold infrared lamps for existing plastic welding machines, sealing systems, heating modules, and custom industrial equipment.
To check compatibility, please provide:
| Required Information | Example |
|---|---|
| Complete lamp photo | Full lamp photo and both end details |
| Total lamp length | Overall length including terminals |
| Heating length | Effective heated section |
| Voltage and power | 230V 1000W, 400V 3000W, etc. |
| Tube section | Dual-tube size or measured dimensions |
| Coating direction | Gold reflector side and working side |
| End cap style | Ceramic cap, metal cap, pin, lead wire, or special connector |
| Lead wire length | Standard or customized |
| Terminal type | Ring terminal, spade terminal, bare wire, plug, or pin |
| Application | Plastic welding, sealing, forming, preheating |
| Installation photo | Holder, bracket, wiring position, and heating module |
If the original lamp marking is unclear, clear photos of the lamp body, both ends, coating side, and installation position can help confirm the correct replacement design.
Dual-tube gold IR lamps can be installed as individual heating elements or arranged in heating modules. A complete infrared plastic welding or sealing system may include:
Dual-tube gold infrared lamps.
Reflector housing or lamp cassette.
Ceramic holders or metal mounting supports.
SCR power controller or thyristor regulator.
PID temperature controller.
Infrared thermometer or thermocouple feedback.
Pressing, clamping, or positioning structure.
PLC or HMI control interface.
Cooling or air extraction structure when required.
For plastic welding, the lamp should be selected together with the pressing method, heating distance, exposure time, plastic material, and temperature control method.
Before selecting the lamp, confirm the actual welding or heating process.
| Process Factor | Why It Matters |
|---|---|
| Plastic Material | PP, PE, PVC, ABS, PC, PET, and filled materials absorb heat differently |
| Part Thickness | Thicker parts may need more heating time or power |
| Welding Width | Determines lamp length and heating zone width |
| Heating Distance | Affects intensity and uniformity |
| Cycle Time | Determines required response speed and power density |
| Pressing Method | Affects final welding strength and deformation control |
| Surface Color | Dark and light plastics absorb infrared differently |
| Temperature Feedback | Helps improve repeatability in production |
YFR manufactures quartz infrared lamps for plastic welding, sealing, drying, curing, forming, and industrial heating applications. For dual-tube gold infrared lamps, production focuses on quartz tube quality, filament positioning, reflector coating, end sealing, electrical performance, lead wire assembly, and mechanical consistency.
Main inspection points include:
Quartz tube visual inspection.
Filament and support structure inspection.
Tube sealing process control.
Gold reflector coating appearance and orientation check.
End cap and lead wire assembly inspection.
Electrical resistance and power matching.
Insulation and safety inspection according to order requirements.
Final visual inspection and packaging protection.
It is a quartz infrared heating lamp with a twin-tube structure and gold reflector coating. It is used for focused radiant heating in plastic welding, sealing, forming, and custom industrial heating systems.
The gold reflector helps direct infrared radiation toward the working side of the lamp. This is useful when the heating system needs one-sided or localized heating.
Yes. It can be used for plastic welding, heat sealing, localized preheating, forming, and bonding applications. The final result depends on material, distance, power, exposure time, and process control.
Yes. Length, voltage, power, tube structure, coating direction, end cap, lead wire, terminal, and mounting method can be customized according to your machine.
Yes, if the dimensions, voltage, power, coating direction, end structure, and terminals match. Please send the original lamp photos, markings, dimensions, and installation pictures for checking.
Please provide lamp length, heating length, voltage, power, tube section, coating direction, end cap type, lead wire length, terminal type, quantity, and application.
